Workshop

Spot Welder

I needed something to weld thin stainless steel together for my jet engine project, so came up with the following:

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It uses a Larger than normal microwave oven transformer (courtesy of my late uncle who donated the defunct microwave to me when I was in my teens and it’s been in my it’ll-come-in-handy pile ever since) with the secondary removed and rewound with 2 1/2 turns of 70mm2 copper wire.

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(More recent MOT in foreground for scale – still in my it’ll-come-in-handy pile. )

It seems very effective

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That is two pieces of 0.5mm thick 304 stainless sheet – The numbers correspond to the timer settings on the knob (0 = 40mS, 1 = 50mS, 2 = 75mS 3 = 140mS )

Everything 1 and above tore a hole in the sheet when they were peeled apart (which is the test for a good spot weld).

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